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TABLE OF CONTENTS
WHO WE ARE
LPI
LPI is a recognized leader in providing custom packaging and graphic finishing solutions to customers throughout North America. The company’s service and solutions-based approach is supported by an extensive design and manufacturing platform combined with advanced technology that offers unique, innovative results and assures a speed to market that accommodates even the most complex projects. LPI was founded in 1984.
WHAT WE DO
Printing & PrePress
Amazing packaging demands amazing print quality. LPI offers state-of-the-art printing that delivers outstanding results, faster turnaround times, exceptional print quality, and competitive pricing. dimension.
• 41” sheet size
• Led UV + Coater
• 6-Color Offset printing
​• Wide array of substrates & paperboard
• Automated register & color​​
Our in-house PrePress department ensures a smooth transition from design to production, managing the quality and accuracy of printed materials. By keeping this process inhouse, we ensure tighter control over timelines, reduce the risk of errors, and enhance collaboration. This results in faster turnarounds and exceptional print quality, ensuring every project meets the highest standards.
Structural Design
Successful customer partnerships often begin with the creative and conceptual stages of projects. Our in-house design department is not only available for design consultation. They also build prototypes, mock-ups, and comps to customer specifications. Utilizing computer aided design and software compatible with customer supplied files, ideas and concepts come to life with scope and dimension.
Fine Embossing & Foil Stamping
Give your products and marketing communications materials increased visibility and an enhanced perception of quality that conveys creativity, professionalism and holds the attention of your audience. Whether utilizing single or multi-level embossing or any of the hundreds of metallic, pigmented, or holographic foils available, you will achieve movement and dimension unattainable with ink on paper.
Die Cutting
Utilizing die cutting can add value to any piece by elevating its functionality to a higher level. Our in-house die design and die making capabilities offer creative options and add production flexibility. From simple scoring of flat sheets to producing pocket folders, folding cartons, rigid boxes, puzzles, elaborate communications materials, or life size POP display elements, LPI has the expertise to meet or exceed expectations.
Digital Enhancement
We transform your packaging and marketing materials into visually striking, sensory-rich experiences. With no limits on run length and the ability to personalize content, our advanced digital solutions offer unmatched flexibility and creativity. Digital embellishments help your brand stand out with dimensions that ink on paper alone can’t achieve.
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Rigid Box & Folding Cartons
Our custom rigid boxes provide a premium unboxing experience. Made domestically from high-quality, rigid paperboard, these boxes offer durability, and a luxury feel, elevating your products and enhancing their perceived value.
We specialize in folding and gluing for a variety of packaging formats. Our services include barcode reading detection, plasma treatment, and the production of pocket folders, mailers, straight-line boxes, and custom packaging solutions. We also offer expertise in folding and gluing plastics like APET
Holographic
Holograms bridge the gap between art and science. Since the mid-80s, LPI has been a leader in their application, both as a value-added creative design element and for numerous security purposes. Holography is one of the most widely used product authentication devises in the world. All security products are produced to strict standards to guarantee 100% tracking and accountability of good product and waste.
Handwork & Fulfillment
LPI goes beyond packaging production to offer comprehensive post-production services. From hand-kitting to fulfillment, we handle every detail. Located near major US logistics hubs, our climate-controlled facilities allow us to streamline your supply chain with pack-out and drop-ship fulfillment solutions.
• Hand assembly for complex projects
• Custom product management
• Tailored solutions for your needs
Point-of-Purchase
Creative capabilities, knowledgeable staff, technical expertise and a broad range of equipment flexibility present opportunities for the design and creation of a wide range of POP products with a focus on efficiency and function.
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Counter Cards & Displays
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Multi Element & Motion
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Stand Ups
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Training Modules
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Multi Sided
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Retail Displays
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HOW WE DO IT
Foil Stamp / Embossing
Bobst 126 BMA Foil master
High speed foil stamping and embossing, Hologram applications, Die cutting and Scoring
Min. Sheet -13.5” x 19.5”; Max. Sheet – 36” x 49.5”; Thickness -.004 -.060
Bobst SPeria Foil Master 102
High speed foil stamping, embossing, die cutting and scoring press
Min. Sheet – 13.75” x 15.75”; Max. Sheet – 28.25” x 40.25”; Thickness -.004 -.060
2 - Bobst SP 102 BMA Foil Master
High speed foil stamping, embossing, die cutting and scoring presses with holographic capability Min. Sheet – 13.75” x 15.75”; Max. Sheet – 28.25” x 40.25”; Thickness -.004 -.060
8 - Kluge EHD foil
Foil stamping, embossing, die cutting and scoring presses with holographic capabilities
Min. Sheet – 3” x 3”; Max. Sheet 14” x 22”; Thickness -.004 -.100
Digital Enhancement
Scodix Ultra 600
Substrate Format: Min L 11.69” x W 16.53” / Max 29.92” x 41.73”
Printing area: Max L 27.55” x W 39.37”
Substrate Range: 0.008” - 35 point
Die Cutter / Blanker
Bobst SP 130 ER Auto Platen
High speed die cutting, scoring, stripping & blanking press E & B flute capabilities
.937 & 1.125 cutting rule capabilities. Min. Sheet – 16.5” x 22”; Max. Sheet – 36” x 51” Thickness -.004-.060.
Sanwa TRP-1060-SE
high speed die cutting, scoring & stripping press
Min. Sheet - 13" x 1 5.75"; Max. Sheet-28.75" x 41"
Thickness - .004 - .060
8 - Kluge EHD
hot stamping, embossing, die cutting and scoring presses with holographic capabilities
Min. Sheet - 3" x 3"; Max. Sheet - 14" x 22"
Thickness - .004 - .100
lmperia Model C
Foil Stamping, hot stamping, embossing, die cutting and scoring press
Min. Sheet - 5" x 7"; Max. Sheet - 29" x 41"
Thickness - .004 - corrugated, coroplast, etc.
YAWA
Hand-fed die-cutting and scoring press
Min. Sheet - 2" x 3.5"; Max. Sheet - 41" x 58.25"
Thickness - .004 - corrugated, coroplast, etc.
lmperia Model G
hand-fed die-cutting press
Min. Sheet - 5" x 7"; Max. Sheet - 50" x 80"
Thickness - .006 - corrugated, coroplast, etc.
â–ª 3 - 29 x 41 Bobst VisionCut
High speed die cutting and Blanking presses
Sheet size (max) = 41.73” x 29.92”
Sheet size (min) = 15.75” x 13.78”
Sheet thickness (range) = 0.004 - 0.060
Cutting size (max) = 41.73” x 29.37”
Embossing size (max) = 41.73” x 28.74”
Folders
2 - Stahl B26
Min. Sheet - 5" x 7"; Max. Sheet - 26" x 45.7" with 2 right angles
Folder / Gluers
Signature Elite 110 High Speed folder Gluer
Hot and cold glue with 100% detection, Bar code reading, Plasma treating
four and six corner capable, full spectrum of folding and gluing capabilities,
in-line inserting, tipping & spot gluing.
PUR
glue system for plastic cartons/sleeves
Signature Premier 110 High Speed folder Gluer
Hot and cold glue with 100% detection, Bar code reading, Plasma treating
four corner capable, Fast fold, full spectrum of folding and gluing
capabilities, in-line inserting, tipping & spot gluing.
Bobst Fuego 110
High speed, versatile and accurate machine with extended feeder and delivery, 44" wide capacity and hot or old glue capabilities. Ideal for pocket folders, mailers, CD wallets, in folds/out folds, straight line boxes, lock bottom boxes, 4 corner boxes, in-line inserting, tipping & spot gluing.
Brandtjen and Kluge Omni Fold 3000
A Versatile Folder / Gluer that can handle thin stocks with both a friction feeder and a vacuum feeder for difficult or easily scratched substrates. A 90° Turn is also offered during the gluing process.
â–ª Signature Access 110 Folder & Gluer
A cost-effective solution for a variety of folding carton designs including straight line, lock bottom and 4 & 6 corner cartons. Easy setup and quick changeover.
â–ª Signature Compact 110 Folder & Gluer
An excellent solution for running small lock bottom- and straight-line cartons.
Attachments for Folding / Gluing
Domino Bit Jet Inkjet Printer with Domino GT Controller
Ink jetting inline or offline on all Folder / Gluers
Code only, no addressing
Graphic Packaging Rotary Blank placer
Tipping on Cards or Rigid Windows inline on all Folder / Gluers
Multi-Feeder Friction feeders
For placing Tip on or Rigid Window material in-line on all Folder / Gluers
Windowing
â–ª Kohlmann Windowing machine
Min: 2” wide, 2” long
Max: 21” wide, 20” long
Window thin/thick specs: 2 mil – 4 mil
Cutters –High Speed Guillotines
Large Polar 155
61” wide x 75” deep
With auto jog table and auto down stacking
Polar 115
45" wide x 57” deep
Hand Stitcher
Acme
Hand stitcher
Min. size 3" x 5"
Max. Thickness .75"
Laminators / Mounters
Emmeci MC2001
high speed laminator & gluer.
Max. Sheet - 28" X 40"
Min. Sheet - 5.5" X 8.5''
Pot Devin Mounter
Min. Sheet - 9" x 12"
Max. Sheet - 28" x 40"
Thickness - 80 lb. book minimum mounted to IO pt. minimum
Stock Mounter
Min. Sheet – 12” x 20”
Max. Sheet – 59” x 80.5”
Approximate speed: 1800 sheets/hour (will vary based on size of sheet, substrate, etc.)
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Adhesive is applied to the heavier substrate (board); thus, the lighter substrate (Litho) must be at least .125” larger on 2 sides than the heavy substrate (board)
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Substrates will include E/F/B/C corrugate as well as foam core to 9/32 inch and solid board to 1/8 inch. The unit is capable of mounting single or double face corrugate (we are working on supplier options).
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Printed top sheet from 70lb. C1S to .030 C1S
Case-Wrapping Attachment
Attached to the Emmeci Mounter
Max# of loose panels (not requiring grooved boards): 2
Min-Max Board Caliper Range: 60pt - 100pt
Minimum overall board size: 5" x 7"
Maximum overall board size: 24"x36" (22x34 ideal)
Avg MR time: 3hr
Avg Run Speed: 500-700/hr
Important Notes: Face-lining is done in a 2nd pass following the wrapping. Must be cautious/aware/proactive of combination dark print + soft-touch, as this will be difficult to guarantee no visible markings and requires additional MR cost to minimize.
Rigid Box Maker
Click here for More Box Specs
Note – Can produce Slip cases as small as 5/8” wide and as deep as 8-1/4”
Emmeci MC92
high speed rigid box maker
**Sizes and quantities should be looked at and approved by LPI Box to run on this machine.
Max. Box Size - 23.5" 1 5.75" X 5" tall
Min. Box Size - 3.5" X 3.25" X 2.5" tall
Chip Board Thickness - 35pt. to 75pt.
3- Emmeci M2004 high speed rigid box maker
Max. Box Size – 23.5” x 15.75” x 8.25” tall
Min. Box Size – 3.25” x 2” x .625” tall
Chip Board Thickness – 35pt to 75pt
2- Emmeci MC94 high speed rigid box maker
Max. Box Size – 10.625” x 7.625” x 3.5” tall
Min. Box Size – 1.5” x 1.25” x .375” tall
Chip Board Thickness – 35pt to 75pt
Drills
Lawson - Challenge - Nugren/Dahley
Up to 5 holes in one pass​
Structural Design
In-house design department available to build prototypes, mock-ups, and comps to customer specifications and for creative design, package/product development and consultation.
Prepress
Proofing & Platemaking
CAD software
ESKO software
Adobe
110" computer interfaced plotter
Die Room
Click Here to see Video about die Cutting at LPI
Full service in house cutting die design and build services with an Auto rule bender and bench fixtures.
Cutlite Penta LTF 1713 Laser
Used for laser cutting die boards
750W
Max. 50” x 70”
Easy Auto-Bender
Auto-Rule Bender for cutting rule to exact dimensions for cutting dies
Bobst Masterplot 145
(1350mm x 1570mm)
Sample Making
Make-readys & Vinyls
Coating blankets
Die ejection rubber cutting
Pertinax (phenolic) counters
Steel counters
Printer
â–ª Heidelberg XL 106 Speedmaster
Featuring 8-color printing, dual coating units, and an indexing FoilStar system.
Peel & Seel
Size: Min = 5”, Max = 20”
Stock: Min = 8pt, Max = E Flute